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Refractory castable

Refractory castable is an unshaped refractories that is constructed by pouring and does not require heating to harden. It is a monolithic refractories. In some areas, it is also called refractory concrete or refractory mixture.

Other name: Refractory concrete, Refractory mixture

Model Number: HCR-16T,HCR-16,HCR-160,HCR-15B

Certification: ISO 9001-14001

Minimum Order Quantity: 5 MT

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Less-cement refractory castable

Description:

Less cement castables refer to castable refractories with a calcium aluminate cement addition of less than 8%. Unlike ordinary refractory castables, some or most of the calcium aluminate cement in the less cement castable matrix is replaced by ultrafine powders whose chemical composition is the same or similar to the main material. Therefore, its physical properties are better, and the slag resistance and slag corrosion resistance are also better.

Advantages:

High refractoriness, high temperture strength, slag resistance, high density, low porosity

Application:

Metallurgy industry, petrochemical industry, machinery manufacturing industry, building materials industry


Self-leveling refractory castable

Description:

The self leveling refractory castable is a refractory castable that can flow and degas without vibration. The key is the rational use of the particle size and quantity of the ultrafine powder and the high-efficiency dispersant, so that the castable can achieve self-flow and automatic spreading. This castable can be pumped for construction to facilitate the construction period and reduce labor intensity.

Advantages:

Suitable for use in areas with thin walls and complex shapes that cannot be molded by vibration

Application:

Steel ladle, electric furnace roof, tundish, heating furnace, EIF


Steel fiber refractory castable

Description:

In the important part, the high-alumina clinker is used as the aggregate and the powder to be mixed with the appropriate steel fiber. Its characteristics are high strength, good toughness, good thermal shock resistance, good resistance to spalling and abrasion, and suitable for area that temperature step changes are more likely to cause damage to the furnace wall. Due to the addition of steel fiber, the overall strength of the furnace wall after casting is greatly enhanced, and its use method is basically the same as that of concrete.

Advantages:

High strength, good toughness, good thermal shock resistance, good resistance to spalling and abrasion

Application:

Cement rotary kiln,grate cooler,coal-injection duct


Insulating refractory castable

Description:

Insulation refractory castables refer to castable refractories with a true porosity of not less than 45%, also known as lightweight refractory castables. Including light aggregate refractory castables, foam refractory castables, aerated refractory castables, etc. This product has high porosity, low thermal conductivity, and has certain fire resistance and good thermal insulation properties. It is conducive to saving energy, increasing furnace operation rate, and reducing equipment load.

Advantages:

High porosity, low thermal conductivity, saving energy, reducing equipment load

Application:

High chimneys, high temperature chimneys and ducts, petrochemical industry, Non-ferrous metal smelting industry


Less-cement refractory castable physical and chemical

ItemHCR-16THCR-16HCR-160HCR-15B
Al2O3  %75707570
Bulk Density kg/m³ 2650260027002600
C.C.S. Mpa 110   ×24h10010010080
1100 ×3h110100110100
1500 ×3h110-150-
M.O.R. Mpa 110   ×24h1081410
1100 ×3h12101512
1500 ×3h12-15-
Permanent linear change %1100 ×3h±0.3±0.4±0.4±0.4
1300 ×3h-±0.5-±0.5
1500 ×3h±0.5-±0.5-
Max. service temperature 1600160016001500
Water addition %5.5~6.56.0~7.55.5~6.05.5~6.5
Alkali resistance-Grade
    II
-Grade
    II
ApplicationKiln hood,   cooler, etc.Outlet, burner, kiln hood, cooler, etc.Kiln hood, cooler, etc.



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